Top Five Best MIG Welder | Reviews and Buying Guides 2021

Are you looking for a perfect MIG welder? Well researched and a quick look on buying guide is all you need before investing in the best MIG welder. Here is all the important information to go through before buying an MIG Welder.

Top Five Best Mig Welders Machine Comparison Chart

What is an Best MIG Welder:

Metal Inert Gas Welder is the full form of MIG welder which is used for the process of Welding. Welding is a process of causing friction and joining materials like metals or thermoplastics. Friction is caused by heat and different techniques which simplify the process of joining hard materials.

MIG welders are invented during second world war for the purpose of welding metal sheets and steel tubes. MIG welder works by using electrical power creating an electric arc in wire electrode, which produces heat that melts and joins metals.

It is known as quick and easiest way to sculpture hard metals. MIG welders can be used for numerous varieties of metals like Copper, steel, magnesium, aluminum, bronze, silicon, Nickel, and many other alloys. MIG welder totally saves your time and energy. A quick guide to check before selecting a quality and suitable MIG welder.

How To Buy The Best MIG WELDER:

1.The quality of the Material: Quality is the most important aspect that impacts on the durability and way it works. A higher quality MIG welder works efficiently and quickly. Usually, a good quality MIG welder is made up of heavy duty metal and Particles of oxides are present in wire electrode. Mild steel, aluminum, stainless steel, Iron many materials are used in the building of MIG welder.Invest in a higher quality MIG welder because it is the best way to avoid sudden electrical shocks.

2.Wire Size: Wire size and material used in the making of wire is a very important concept that controls the thermal and electrical conductivity. Determination of length and width of wire is very helpful during utility of the machine. If you are professional or hobbyist, it is essential to have a good idea about wire diameter, speed, the material used in making it. The thickness of the wire works differently on various type of metals. In the process steel welding, there are two main types of wires, ER70S-3 and ER70S-6. ER70S-3 is a most commonly used wire. ER70S-6 is a hard wire which is used in welding of rust and dirty steel.

3.Power supply: MIG welders work by consuming electricity and feeding wire electrode to create heat that attaches metal. The power supply is divided into two types, Input and output power. Most of MIG welders uses a constant voltage power supply. Basically, It uses a range of input from 110V up to 230V. If it is a delicate metal a range from 115v-140v is sufficient. Industry level welding process needs higher power input to melt heavy duty quickly. Depending upon the thickness of material, the power input needs to be adjusted. Latest welders are designed with the option of automatic power input adjuster which can adjust based on the type and thickness of metal.

4.Duty Cycle: Duty cycle is a term that explains time limit which prevents overheating. Overheating can over melt and changes the metal. Based on the amount of heat and type of metal, adjust the heat and set a time limit. The feature of duty cycle helps you to automatically control the temperature. Usually, a common MIG welder has ten minutes duty cycle. IT also saves power and gives more output with less input. It is like an alarm in the welding machine.

5.Controls: A typical MIG welder consists of a control switch, power cable, electrode conduit. Get a welder which has fewer manual controls and more automatic controls which can make work easier. Nowadays many machines are designed with more automatic controls which work simple and fast. If you are a beginner or professional that way you use controls and knowledge you have on controls may save your time and energy. Learn about all controls, whether it is easy to use, triggers working smoothly, easy to handle or not, look after all these to have a well-controlled MIG welder.

6.Weight and Size: Weight and size do matter as it gives you a versatile and portable design. Select a lesser weight MIG welder if you are using it for home and simple welding projects. Industrial level projects need heavy duty MIG welders which can cut heavy and thick metals. Also look for a compatible and comfortable design. Metals like aluminum need heavy duty MIG welders because it needs more power and heat.

7.Durability: Buying an MIG welder which less durability is a waste of effort. A quality MIG welder can last longer and have ultimate durability. Various cautions and options can save the welder from damages and it works for a longer time. Do a research on the MIG welder and compare the pros of it with your requirements. Using a wrong welder for wrong metal can break the machine. So take a good care about MIG welder for lifetime utilization.

8.The speed of Wire feed: The wire-feed speed of the MIG welder is a necessary aspect as it decides how fast and accurate the welding can be done. Different welders come with different wire feed speeds. You can select according to your preferences. If you are dealing with various materials then it’s best to select an MIG welder with the wider range of wire-feed speed options.

9.Safety: A wrong MIG welder can damage the metal and user’s health. Make sure you take own safety measures before using welder. As power and heat involve in the mechanism make sure you are safe and weld in safe surroundings. Always use goggles while working with a welder. Many MIG welders come with safety accessories and never start working before reading the user guide. Few thermal outputs have UV rays which are very dangerous for skin and eyes. So take good precautions before starting the welding process.

Top Five Best MIG Welders Reviews & Buying Guides:

1.Hobart 500559 Handler Wire Welder - Best Mig Welder For The Money

Hobart wire welder comes on the top of our list cause it has all the ideal qualities of perfect MIG welders. It is a great MIG welder which features that works on heavy duty metals.Product dimensions are 19 x 11 x 13 inches and weigh 63.5 Pounds. The power source used is corded electric. It can be used by both beginners and professionals. Easy to control and comes with all safety details.

Features:

  • Built as compatible design and unique features.
  • Works with the power supply of 115-Volts.
  • Can be used to Weld 24 gauge to 1/4 inch mild steel.
  • Consists of 25.
  • 140 amps power.
  • Built in with Industrial cast aluminum drive system which can melt and joins heavy metals easily.
  • Ideal for both home-based and Industrial level utility.

Pros

  • Top branded product-Amazing quality
  • Works on heavy duty metals.
  • Well designed and upgraded features.
  • Comes with five-year warranty.

Cons

  • Due to heavy weight, it can not be portable.

2. Forney 309 140-Amp MIG Welder, 120-Volt - Best Small Mig Welder

Forney MIG Welder comes on the second top of our list. It can be used for DIY projects to Industrial level. Product dimensions are 20.2 x 10.2 x 16 inches and weigh 62 pounds. The body of this MIG welder is stable and farm to handle easily.

  • Can-Weld up to 1/4 inch metal-Build in with Flowmeter and gas hose
  • Includes Euro.
  • Connect MIG gun.
  • Consists of 25.

Pros

  • Consists of Quick Start Guide.
  • Easy to use.
  • Quick and simple.
  • Comes with five-year warranty.

Cons

  • Overweight disables portability.
  • Duty cycle is lesser.
  • Wire feed issues

3. LOTOS MIG175 175AMP Mig Welder with FREE Spool Gun - Best Mig Welder For Home Use

Lotos MIG welder comes in the third position of our list. It is a 175AMP Mig Welder included with Spool Gun, Mask, Aluminum Welding Wires, Solid wires. Product dimensions are 18"x10.5"x12.5"and weighs 85 lbs. It consists of versatile design. It can work on different metals with a different range of temperatures.

Features:

  • Lotos MIG welder needs Power supply input of 175-amp to work
  • IT consists of good Duty cycle: 20%@175A-Can be operated on 200-240V
  • Design with built in automatic dual frequency.

Pros

  • Reliable and durable
  • Useful to weld mild steel, stainless steel, aluminum, and other metal materials
  • Good duty cycle
  • Easy to trigger-comes with many accessories.

Cons

  • Frequent damages.

4. Lincoln Electric K2185-1 Handy MIG Welder - Best Mig Welder For Beginners

Lincoln electric welder comes as the fourth position on our list. It is a branded welder with good quality which increases your productivity. Product dimensions are 18 x 16.8 x 10.3 inches and weigh 49 pounds. Easy to use and it consists of simple set up plan.

Features:

  • Can Weld up to 1/8" mild steel.
  • Power supply range is 115V, 20 amp outlet-Quick, and fast system
  • Can be used to Weld 24 gauge to 1/4 inch mild steel.
  • Voltage -76 volts

Pros

  • Versatile design
  • Easy to use-Less weight can help in carrying it easily to places.

Cons

  • Adjustment option is not available.
  • Not for heavy metals.

5. 2017 Everlast PowerMIG 200 200amp MIG stick welder dual voltage 110v/220v spool gun ready - Best 110V Mig Welder

Everlast welder took the fifth position of our list due to advanced features and upgraded system. Product dimensions are 16 x 7.5 x 15 inches and weigh 35 pounds. The only color available is green and design is easy to handle. Features of this product are simple but perfect. An advantage of Everlast welder is it have dual voltage capacity.

Features:

  • Includes Digital IGBT Inverter design which is very helpful to produce stable, low spatter arc performance. Controlled by the latest technology, this feature makes it unique to use.
  • Arc force control is available-Adjustable arc characteristics in MIG and Stick modes.
  • Capable of SMAW welding
  • Flux core capable
  • Dual voltage 110v/220v.

Pros

  • Unique features
  • Portable
  • Wire speed is good
  • Works very fast-Dual voltage spool gun

Cons

  • Knobs are analog which makes adjustments harder.

Step By Step Guide To MIG Welding (Video)

Final Verdict:

Here is the well-researched, valuable information about MIG welders. All the products selected in this list are taken out based on ideal welder qualities. Lack of proper knowledge can lead you to end up with the wrong machine.

Now you have got a good idea about MIG welders. Based upon your requirements and type of metals you are going to work on, select the best one for you. Performance and productivity are two main elements every machine needs to score good marks in to prove the best utility.

Never settle down for low-quality one.

Happy Shopping.

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